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Andon Monitoring Software – Real-Time Alerts, Issue Escalation & Downtime Tracking

The Robato Andon Monitoring Software is a cloud and on-premise platform that provides instant visibility of shop-floor issues. It connects with Andon buttons, tower lights, LED Andon boards, production counters and PLC signals to notify supervisors the moment a problem occurs.

Andon Monitoring Software
Andon Monitoring for Lean Manufacturing

Powerful, Real-Time Andon Monitoring for Lean Manufacturing

The system is designed for factories implementing Lean Manufacturing, Jidoka and TPM. It reduces downtime, improves response time and helps supervisors act proactively.

The software automatically logs:

  • Machine breakdowns
  • Material shortage
  • Quality issues
  • Operator help calls
  • Tool change requests
  • Changeover alerts

ROBATO SYSTEMS

"Transform Your Business Today"

Experience cutting-edge production monitoring solutions

"Empowering industries with real-time insights and intelligent automation"

Book a free trial and experience the difference

Key Features of Robato Andon Monitoring Software

Everything you need for real-time issue tracking and escalation management

Real-Time Andon Alerts

Displayed across dashboards and LED boards.

  • Instant notifications
  • LED board integration
  • Multi-channel alerts

Auto Escalation Workflow

If no response from supervisor.

  • Tiered escalation
  • Timeout triggers
  • Manager notification

Downtime Reason Tracking

Manually or from PLC signals.

  • Reason categories
  • PLC integration
  • Manual entry

Response Time Monitoring

To improve accountability.

  • Response tracking
  • KPI dashboards
  • Performance reports

Shift & Operator Performance

Insights into shift-wise and operator metrics.

  • Shift analytics
  • Operator metrics
  • Performance trends

Live Machine Status View

Running, Idle, Breakdown, Waiting.

  • Real-time status
  • Color-coded display
  • Status history

Multi-Line Andon View

For assembly lines and production floors.

  • Line-wise view
  • Department grouping
  • Factory-wide map

Smart TV Dashboard

For real-time hall display.

  • Large screen display
  • Auto-refresh
  • Multiple layouts

Cloud & On-Prem Deployment

Flexible deployment options for your factory.

  • Cloud SaaS
  • On-premise server
  • Hybrid options

Mobile Access

For supervisors on the move.

  • Mobile dashboard
  • Push notifications
  • Remote monitoring

System Architecture – How It Works

From signal trigger to KPI logging in real-time

Step 1

Operator presses an Andon button or tower light changes state.

Step 2

Signal is sent to Robato's Andon controller or gateway.

Step 3

Event reaches the Andon Monitoring Software instantly.

Step 4

The system lights up Andon boards, Smart TVs, Supervisor dashboards and Mobile apps.

Step 5

Supervisor acknowledges the problem, selects reason and resolves it.

Step 6

The system logs response time, repair time and downtime KPI.

Dashboards & Visualisation

Comprehensive real-time views for every aspect of Andon monitoring

Live Andon Dashboard

Real-time view of all active alerts across the shop floor with instant visibility.

Downtime Dashboard

Top downtime categories, Pareto analysis and loss tracking by machine or line.

Supervisor Response Dashboard

Track response times, acknowledgement rates and supervisor performance metrics.

Shift-Wise Issue Dashboard

Compare issue frequency, resolution time and patterns across different shifts.

Multi-Machine Overview

Monitor status of multiple machines on a single screen with color-coded indicators.

Factory-Wide Andon Map

Visual layout map showing machine locations with real-time Andon status overlay.

Smart TV Display Mode

Full-screen dashboard optimized for large TVs in production halls and control rooms.

ROBATO SYSTEMS

"Transform Your Business Today"

Experience cutting-edge production monitoring solutions

"Empowering industries with real-time insights and intelligent automation"

Book a free trial and experience the difference

Technical Specifications

Andon Monitoring Software Technical Specifications
DEPLOYMENT

DEPLOYMENT

Cloud / On-Prem / Hybrid

INPUTS

INPUTS

WiFi Andon buttons, tower lights, PLC I/O

COMMUNICATION

COMMUNICATION

MQTT, HTTPs, Websocket

USER ROLES

USER ROLES

Operator, Supervisor, Manager, Admin

DEVICES SUPPORTED

DEVICES SUPPORTED

Web, Mobile, Smart TV

INDUSTRIES USING ANDON MONITORING SOFTWARE

Automotive OEMs & component suppliers

Pharma & medical device factories

Textile & garment manufacturing

Electronics & PCB assembly plants

FMCG packaging and food processing

Heavy engineering, welding, machining & fabrication

Digitise Your Andon Process with Robato Monitoring Software

Integrate Andon hardware, OEE Monitoring and Cloud Monitoring into one powerful shop-floor visibility platform.

Robato Systems

Transform Your Business with Intelligent Automation

Let Robato Systems transform your business with cutting-edge automation solutions. Book a free consultation and see the difference.

Frequently Asked Questions

1. What does Andon Monitoring Software do?

2. Does it support wireless Andon systems?

3. Can I view Andon alerts on Smart TVs?

4. Is the software cloud-based or on-premise?

5. Does it integrate with production counters and OEE systems?

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