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Production Monitoring Solution – Complete Hardware & Software for Real-Time Factory Visibility

The Robato Production Monitoring Solution brings together industrial-grade LED displays, sensors, PLC integration, Android apps and cloud/on-prem software to give you a complete, real-time view of your production. From live production counts to downtime, OEE, and machine status, everything is visible on dashboards, LED boards and Smart TVs.

Production Monitoring Solution
What Is a Production Monitoring Solution

What Is a Production Monitoring Solution?

A production monitoring solution is more than just a software screen or an isolated counter. It is a complete ecosystem of devices, applications and dashboards that continuously collect and present production data from your machines, lines and operators.

With Robato Systems, this ecosystem includes:

  • Industrial LED production counters and display boards
  • Machine sensors and PLC connections
  • IoT gateways and communication modules
  • Production monitoring software (Cloud & On-Prem)
  • Android mobile applications
  • Smart TV dashboards and Andon displays
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Key Capabilities of Robato Production Monitoring Solution

Complete visibility across your entire production process

Real-time production count and output tracking

Shift-wise performance and target vs actual visibility

Machine status: Running, Idle, Breakdown, Maintenance

Automatic downtime detection and logging

Job ID, batch and order-wise tracking

OEE calculation (Availability, Performance, Quality)

Multi-line, multi-machine dashboards

Alerts and escalation via Andon systems

Multi-plant, multi-location cloud monitoring

Hardware Components in the Solution

Industrial-grade hardware for reliable data collection

LED Production Counter Displays

Shows Target | Actual | Balance | Shift in large, bright characters. Available in single colour (Red) and RGB versions.

Machine Sensors & PLC Interfaces

IR, proximity, photoelectric or encoder sensors, plus PLC I/O integration, collect cycle counts and machine status signals automatically.

Andon & Machine Status Displays

Andon boards and machine status displays visually show Running/Idle/Breakdown and call alerts across the floor.

Smart TV Dashboards

Displays live production and machine status for multiple machines or lines on large screens.

Software Components in the Solution

Powerful software for analytics and control

Production Monitoring Software

Central web-based platform that aggregates production data, provides dashboards and generates reports.

Smart Production Monitoring & Tracking

Advanced modules handle job tracking, batch management and detailed analytics.

Downtime & OEE Monitoring

Integrated modules for downtime monitoring and OEE tracking to measure losses and improve efficiency.

Android Mobile Application

Allows supervisors and operators to update job ID, shift details, downtime reasons and see live production numbers directly on their phones or tablets.

Included in Solution

ROBATO SYSTEMS

"Transform Your Business Today"

Experience cutting-edge production monitoring solutions

"Empowering industries with real-time insights and intelligent automation"

Book a free trial and experience the difference

Technical Specifications

Production Monitoring Solution Technical Specifications
DATA SOURCES

DATA SOURCES

PLC, sensors, counters, app, manual

COMMUNICATION

COMMUNICATION

WiFi, Ethernet, MQTT, TCP/IP, HTTPs

DISPLAYS

DISPLAYS

LED, Smart TV, web, mobile app

DEPLOYMENT

DEPLOYMENT

Cloud SaaS or On-Prem server

INTEGRATION

INTEGRATION

Andon, downtime, OEE, ERP/MES

Benefits of Robato Production Monitoring Solution

Transform your factory with real-time visibility

Improves transparency and trust between shop floor and management

Reduces downtime with faster reaction to problems

Eliminates manual reporting and Excel-based tracking

Helps maintain realistic and measurable production targets

Supports Lean, TPM and continuous improvement initiatives

Enables performance comparisons by shift, line and operator

Makes production data accessible anytime, anywhere

ROBATO SYSTEMS

"Transform Your Business Today"

Experience cutting-edge production monitoring solutions

"Empowering industries with real-time insights and intelligent automation"

Book a free trial and experience the difference

INDUSTRIES USING PRODUCTION MONITORING SOLUTIONS

Automotive and EV component manufacturing

Pharmaceutical and medical device factories

Textile, spinning, weaving and garment units

Electronics, PCB and SMT production lines

FMCG, beverage and food production plants

Injection moulding, die-casting and packaging

CNC machining, fabrication and metal working shops

Ready to Implement a Complete Production Monitoring Solution?

Explore related pages to learn more about our solutions

Robato Systems

Transform Your Business with Intelligent Automation

Let Robato Systems transform your business with cutting-edge automation solutions. Book a free consultation and see the difference.

Frequently Asked Questions

1. What is a production monitoring solution?

2. What hardware is included in Robato's production monitoring solution?

3. Does the solution include software as well?

4. Can it track downtime and OEE automatically?

5. Does it support LED production counters?

6. Can I view production on Smart TV dashboards?

7. Is the system suitable for multiple factories or locations?

8. Can operators enter downtime reasons?

9. Does it integrate with Andon systems and tower lights?

10. Is on-premise deployment available?

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