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Smart Production Monitoring – Real-Time Production, Downtime & OEE Visibility

Robato Smart Production Monitoring transforms your factory into a digital, connected production environment. Powered by sensors, PLCs, IoT devices, LED counters, Smart TVs, Android apps and cloud analytics, it offers real-time monitoring of production counts, job progress, downtime, shift output, machine status and OEE KPIs.

Smart Production Monitoring
Smart Production Monitoring

What Is Smart Production Monitoring?

Smart production monitoring is a digital system that automatically collects production data from machines and displays it in real time on dashboards, LED displays, mobile apps and cloud platforms.

It eliminates:

  • Manual data entry
  • Delayed reports
  • Inaccurate logs
  • Lack of shift visibility

And replaces them with live, accurate and actionable insights.

ROBATO SYSTEMS

"Transform Your Business Today"

Experience cutting-edge production monitoring solutions

"Empowering industries with real-time insights and intelligent automation"

Book a free trial and experience the difference

How Smart Production Monitoring Works

From data collection to real-time insights

1

Sensors and PLCs collect cycle counts and machine status

2

LED Production Counters show Target/Actual/Shift output

3

Android App updates job ID, downtime reasons and shift changes

4

Smart TV dashboards show multi-machine production

5

Cloud/on-prem servers process real-time analytics

6

OEE, downtime, production trends and machine health are displayed live

Components of Robato Smart Production Monitoring

Complete hardware and software ecosystem

LED Production Counters

Track Target | Actual | Balance | Shift Output in real time.

Smart TV Dashboards

Display multiple machines across departments on large screens.

Android Mobile App

Update jobs, downtime reasons and shift information instantly.

IoT Gateway / PLC Integration

Receives machine signals for automated cycle and status detection.

Cloud / On-Prem Monitoring Portal

View production data from anywhere in real time.

Robato Systems

Transform Your Business with Intelligent Automation

Let Robato Systems transform your business with cutting-edge automation solutions. Book a free consultation and see the difference.

Key Features

Everything you need for smart factory monitoring

Live Production Tracking

Real-time visibility of production counts.

  • Live counting
  • Instant updates
  • Real-time sync

Automatic Cycle Counting

No manual input required.

  • Sensor-based
  • PLC integration
  • Error-free counting

Real-Time Downtime Detection

Instant alerts for production stops.

  • Auto detection
  • Instant alerts
  • Root cause tracking

Machine Status Visibility

Running / Idle / Breakdown status.

  • Running status
  • Idle detection
  • Breakdown alerts

Shift-Wise Production Insights

Track performance by shift.

  • Shift tracking
  • Shift comparison
  • Shift reports

Job ID & Batch Tracking

Track by job and batch.

  • Job ID tracking
  • Batch-wise data
  • Order tracking

Operator Login & Accountability

Track operator performance.

  • Operator login
  • Accountability
  • Performance tracking

Smart TV Dashboards

Large display visibility.

  • Multi-machine view
  • Department-wise
  • Auto-refresh

Mobile App Control

Control from anywhere.

  • Android app
  • Job updates
  • Remote access

LED Andon-Style Alerts

Visual alerts for issues.

  • LED alerts
  • Andon integration
  • Color-coded

OEE Analytics (A/P/Q)

Complete OEE visibility.

  • Availability
  • Performance
  • Quality

Exportable Reports

Download and share data.

  • Excel export
  • PDF reports
  • Scheduled reports

ROBATO SYSTEMS

"Transform Your Business Today"

Experience cutting-edge production monitoring solutions

"Empowering industries with real-time insights and intelligent automation"

Book a free trial and experience the difference

INDUSTRIES USING SMART PRODUCTION MONITORING

Automotive & EV manufacturing

Pharma & medical devices

Electronics & PCB assembly

CNC, machining & fabrication

Textile, weaving & garment plants

FMCG & food processing units

Injection molding & packaging units

Digitize Your Factory with Smart Production Monitoring

Enhance your shop floor with related solutions

01

Production Monitoring Software

Comprehensive software for real-time production monitoring.

Learn More →
02

Downtime Monitoring

Track and analyse machine downtime with detailed reports.

Learn More →
03

OEE Tracking

Real-time OEE with availability, performance and quality.

Learn More →
04

LED Production Counters

LED displays showing target vs actual output in real-time.

Learn More →

Frequently Asked Questions

1. What is smart production monitoring?

2. How does smart monitoring differ from manual tracking?

3. Does it integrate with LED counters?

4. Can it detect downtime automatically?

5. Is OEE monitoring supported?

6. Does it support cloud dashboards?

7. Can Android apps be used for updates?

8. Does it work with multiple machines?

9. Can I show monitoring on Smart TVs?

10. Is on-premise hosting available?

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