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Smart Production Counter Display – WiFi & Ethernet Enabled LED Production Counter

The Smart Production Counter Display by Robato Systems is a next-generation networked LED production counter designed for factories that require real-time, accurate and connected production monitoring. With support for WiFi, Ethernet, PLC integration, sensor input and Android app control, this smart counter automatically synchronises with your production management software—on-prem or cloud.

Smart Production Counter Display
Smart LED Production Counter for Connected Manufacturing

Smart LED Production Counter for Connected Manufacturing

Unlike basic counters, the Smart Production Counter Display can automatically fetch critical production data and display it in real-time.

Automatic Data Fetching:

  • Job ID
  • Target value
  • Actual production count
  • Shift details and operator ID

This makes it the perfect solution for modern factories that aim to eliminate manual entry, reduce errors and drive performance with connected, intelligent systems.

ROBATO SYSTEMS

"Transform Your Business Today"

Experience cutting-edge production monitoring solutions

"Empowering industries with real-time insights and intelligent automation"

Book a free trial and experience the difference

Multiple Input & Control Options

Choose the input method and control option that best suits your production environment

01

Sensor-Based Counting

  • Connect photoelectric, proximity or mechanical sensors directly
  • Each sensor pulse increments the production count automatically
  • Supports NPN/PNP sensor types
02

PLC-Based Integration

  • Receive counting signals from your PLC outputs
  • Perfect for automated lines where PLC manages cycle logic
  • Map PLC data to production-counting logic
03

Manual Push-Button Counting

  • Accept manual input for confirmation-based counting
  • Ideal for processes requiring operator confirmation
  • Simple and intuitive operation
04

Android App Configuration

  • Set targets and batch size
  • Adjust brightness & display mode
  • Reset counter or shift data
  • Select job ID or operator ID

Smart Connectivity with Cloud & On-Premise Software

Seamless Integration with Production Management Systems

Whether you use Robato's Cloud SaaS Production Monitoring System or an on-premise server, the smart counter automatically pushes and pulls data.

Cloud SaaS Integration

  • Real-time data sync through WiFi/Ethernet
  • Access from anywhere with internet
  • MQTT/API support for IoT platforms

On-Premise Server

  • Hosted on factory server
  • High security for controlled environments
  • LAN-based connectivity

Multi-Machine Dashboards

  • Target vs actual performance
  • Shift-wise and operator-wise insights
  • Downtime alerts and colour-coded warnings

Smart TV Dashboard

  • View multiple machine counters on one screen
  • Ideal for supervisor rooms and control centers

Key Features of the Smart Production Counter Display

Comprehensive smart production counter capabilities for connected manufacturing

WiFi & Ethernet Connectivity

Seamless sync with cloud or on-prem systems

  • WiFi network support
  • Ethernet LAN connection
  • Cloud/on-prem sync

Automatic Job Fetching

Updates job ID, target and shift info instantly

  • Job ID auto-update
  • Target value sync
  • Shift info fetch

Red or RGB LED Display

Clear visibility and status color indicators

  • High-brightness LED
  • RGB color options
  • Status indicators

Sensor / PLC Integration

Accepts pulses from sensors or PLC outputs

  • Sensor input support
  • PLC pulse integration
  • Automatic counting

Android App Control

Configure display modes, brightness, targets and resets

  • Display mode config
  • Brightness adjustment
  • Target & reset control

MQTT/API Support

Ideal for IoT-based smart factory platforms

  • MQTT protocol support
  • HTTP API integration
  • IoT platform ready

Smart TV Dashboard Support

View multiple machine counters on one big screen

  • Multi-machine view
  • Big screen display
  • Control center ready

Technical Specifications

Smart Production Counter Technical Specifications
DISPLAY TYPE

DISPLAY TYPE

Red / RGB High-Brightness LED

CONNECTIVITY

CONNECTIVITY

WiFi, Ethernet

INPUTS

INPUTS

Sensor, Push Button, PLC pulses

MOUNTING

MOUNTING

Wall, Hanging, Machine-body

SOFTWARE

SOFTWARE

Android App, On-Prem, Cloud SaaS

PROTOCOLS

PROTOCOLS

MQTT, HTTP API

POWER

POWER

110–240V AC / 24V DC

ROBATO SYSTEMS

"Transform Your Business Today"

Experience cutting-edge production monitoring solutions

"Empowering industries with real-time insights and intelligent automation"

Book a free trial and experience the difference

Why Choose Robato Systems

Benefits of Smart Networked Production Counters

01

Eliminates manual entry and reduces errors

02

Improves shift-level productivity and transparency

03

Instant visibility for supervisors and managers

04

Supports lean manufacturing and continuous improvement

05

Integrates into Industry 4.0 / IIoT systems

APPLICATIONS

Automotive assembly & sub-assembly

Electronics & PCB manufacturing

Pharmaceutical packaging

Textile & garment processing

General manufacturing & ESD-safe stations

✨ Where Smart Counters Are Used

Industries We Serve

Delivering smart, connected production counting solutions across multiple manufacturing sectors.

Automotive OEMs & Tier-1 Suppliers
Electronics & PCB Assembly
Pharmaceutical Manufacturing
Textile & Garment Factories
General Engineering & Packaging

Need Real-Time, Connected Production Counting?

Explore our full range of Production Counter Displays or contact Robato Systems for a customised smart production counting solution.

01

Production Counter Displays

Explore our complete range of LED production counters, software and integration options for any manufacturing environment.

Learn More →
02

Standard Production Counter LED Display

Simple, reliable LED production counter for single machine counting with sensor input and push-button options.

Learn More →
Robato Systems

Transform Your Business with Intelligent Automation

Let Robato Systems transform your business with cutting-edge automation solutions. Book a free consultation and see the difference.

Frequently Asked Questions

1. What is the Smart Production Counter Display?

2. Does it support sensor input?

3. Can it integrate with PLCs?

4. Does it support WiFi/Ethernet?

5. Can I control it using an Android app?

6. Does it display shift performance?

7. Is cloud-based production monitoring supported?

8. Does it support red and RGB LED?

9. Can I view multiple machines on a single dashboard?

10. Where is the Smart Production Counter used?

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